SIX KEY REASONS WHY ALUMINUM PIPING | Leaks Repair | Compressed Air Energy Audit

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SIX KEY REASONS WHY ALUMINUM PIPING | Leaks Repair


In the past decades of Engineering Industry, traditional piping solutions like GI, Mild Steel and Stainless Steel piping have been used to convey compressed air and other industrial gases. But, as these piping systems came with their own set of problems, users tries to experiment with alternate materials. Aluminum seemed to solve most of the problems.


However, joining Aluminum to Aluminum has always remained a challenge due to it’s inherent properties and stubbornness to bond only after having special welding techniques. With the advent of the push fit technology, Aluminum Piping gained popularity.
Black iron and galvanized steel pipe are two common types of pipe used for compressed air systems. More than 60% to 70% of all compressed air systems installed today use black iron or galvanized pipe, due to a variety of factors :
Contractors are familiar with these materials.



  • Material costs are low.
  • The pipe and compressed air system fittings are readily available.
  • Steel pipe is rated for high pressure.

  • There are, however, six key reasons why aluminum piping is a superior material to use for most compressed air installations today, each of which addresses a key disadvantage to traditional pipe systems. 
    50% Installation Overheads only as compared to conventional piping Technologies .
    More time is needed to install a compressed air system when using steel pipe compared to installing a system using other materials. One factor behind this is that steel pipe must be threaded in order to join pipes and install the proper fittings. To properly thread steel pipe, you need special threading equipment and skilled workers to operate it. These workers cost more than unskilled workers, and that also drives up installation costs. Also remember that threading pipes is dirty work. You need cutting fluids to get a good thread, and that must be cleaned from the pipe before you can start using the system. Threading also creates a lot of debris.
    Modifying and maintaining a compressed air system made with steel pipe is more difficult than modifying and maintaining systems built from other materials. One reason for this is that steel pipe is much heavier than other materials. Because steel pipe is so heavy, it requires more labor (read as higher labor costs) to handle the piping while making modifications than it would to make modifications to a system made with other piping materials.
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