STAGEWISE ENERGY SAVINGS FOR A COMPRESSED AIR SYSTEM | Leaks Repair | Compressed Air Audits

STAGEWISE ENERGY SAVINGS FOR A COMPRESSED AIR SYSTEM | Leaks Repair



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STAGEWISE ENERGY SAVINGS FOR A COMPRESSED AIR SYSTEM | Leaks Repair



Leaks cost big money, compressed air systems are widely used throughout the industries and if not maintained and audited on a regular basis, are bound to have leakages which can contribute significantly to the facilities cost of energy.
Thus, it is essential to address this problem through the development of a comprehensive leak management program.These cost saving radiate out in the form of possible cost reductions of 25-50% and hence result in higher profit margins for the company.
Companies presently starting at Level 1 as seen in the image, are unaware of their current compressed air leakages and, with a proper leakage program in place can reach Level 4 eventually. The objective of a leakage management program is to to cut down the leakages and energy wastages in a plant to under 5%.
Leakages supervene when the compressed air systems are not maintained the way it is needed to prevent wastage of energy. The factors include :-



  • Non establishment of cost of leakages,
  • no measuring and monitoring of the demand and supply,
  • poor optimization,
  • non established norms for air quality,
  • poor or no leakage management which can critically affect the system as a whole and may result in an increase in costs.
  • Leaks can make the future Bleak. Cost reduction aims at the elimination of wasteful elements in a planned method which are an integral part of the LMS program.
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    We have able service teams located at our offices with experience to carry out leakage management programs and document the same in an easy to read format so that the user has a good idea about the present status of their compressed air or gas piping system including the equipments and accessories involved.
    The entire Leakage Management Program being online, records can easily be accessed at anytime from anywhere and a reference can be made so that the overall improvement or degradation of the plant can be assessed and rectified. We strive to ensure to save energy and improve efficiencies of systems involving gases. We partner with premier engineering companies to provide good quality spares and replacements. The effect of our endeavours is felt gradually over a period of time based on completion of the modules presented in the program.

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